Liaoyuan 400t/H 5000kg Lb5000 Asphalt Mixing Plant

Liaoyuan 400t/h 5000KG LB5000 Asphalt Batch Mixing Plant

Type	LB5000
	Standard Configuration		Optional configuration
Output	360-400t/h((standard working condition)
Hopper Quantity	Six	Capacity of Single Hopper;15m³	1.Seven 2.Eight
Mixer	5000kg/batch
Drying Drum	Φ280012000mm(DiameterLength)
Fuel Consumption	Diesel: 5.5-7kg/t;		1.Light oil or heavy oil; 2. Natural Gas:8m³/t; 3:Light oil,heavy oil or Natural Gas; 4.Fuel Coal:12kg/t
Measurement Accuracy	Aggregate	±0.5%
	Filler	±0.5%
	Bitumen	±0.25%
Fished Asphalt Temperature	130ºC-165ºC
Dust Collector	Gravity dust collector + second baghouse dust collector
Air Emissions	≤20mg/Nm³
Dark exhaust standard	Ringelmann I
Vibrating screen	screen mesh layer	six	seven
	screen mesh size	4×4,7×7,11×11,18×18,25×25,34×34(mm×mm)	it could be designed by customer requirement
Filler bin	Filler temporary bin volume	1.8m³	1.Volume of new filler hopper;50m³ 2.Volume of recycling filler hopper;25m³
Scrap mixer	Scrap mixer		Scrap mixer
Bitumen Supply System	1.0 million KCAL conduction oil boiler and five sets 40T asphalt tanks (it will include one 40T bitumen mixing tank)		five sets of 40t diesel oil-heating bitumen tanks
Finished product bin	-----		Volume of Finished product bin:1.20t; 2.40t; 3.60 T
Working room noise	≤70db(A)
Environment noise	≤80db(A)
Control room's size	7000x2300x2300(mm)
Operation	Full Auto/Manual Operation/semi-automatic
Total Installation Power	≈967kw
Voltage	220V/380V-50Hz (adjustable)		415V/60HZ, 440V/60HZ
Plant Covering Area	Length: 55m; width:40m; height: 21m

1. Product brief introduction

Asphalt Batch Mix Plant LB Series is newly road onstruction equipment used for manufacturing asphalt that is mainly applied in highway road construction and other civil construction. As professional asphalt mixing plant manufacturer and exporter, Broady Machinery is dedicated to produce products to clients according to their actual demands. With high quality and lower price, asphalt batching plants produced by our company could also satisfy the international standards.
It is composed of cold aggregate supply system, drum dryer, burning system, hot aggregate elevator, vibrating screen, weighing system, mixing tower, dust collecting system, filler supply system, bitumen supply system, electrical control system and finished asphalt storage bin.

2. Product each components introduction

1. Aggregate supplying system
1. Protective plates on both sides of the aggregate hoppers to avoid sundries getting into the aggregates and conveying belt;
2. To make the supplying smoother, vibrators are equipped below each hopper;
3. Adds grid plate at top of each hopper to buffer the shock from aggregates flow, meanwhile it screens oversize aggregates;
4. Conveying belt is protected by dustproof cover to reduce dust emission;
5. Adds belt cleaners and pinch rollers to make the aggregates supplying more fluent and accurate, besides, they also extend the belt durability;
6. Small vibrating screen is added between belts, to further screen oversize aggregates;
7. The supplying system has insufficient material alarm system, ensuring a safe and smoothly production.

2.Drying system
1. Driving drum is equipped with auto lubrication device, greatly reduces labor cost;
2. Different areas inside the drying drum have different blade configurations, which can handle aggregates in different processes;
3. Outside the drum is designed with 50mm thick rock wool and covered with stainless steel; two layers design will increase the production;
4. it will spray anti-rust paint inside the dryer;

3.diesel/heavy oil\natural gas burning system

1.it's equipped with famous brand heavy oil/natural gas burner imported from Italy; or high-quality coal burner; it's featured with high burning efficiency and save production cost.

2.it's Equipped with automatic flame failure protection devices for emergency and failure checking and elimination guideline.

4. Dust collecting system
1. Double dust collecting systems, including the primary volute dust collector that gets rid of large size dust and secondary baghouse collector that further get rid of the rest dust;
2. Adopts famous brand draught fan, high efficiency against low power rate.

5. Mixing system
1. The mixer, mixing blades and liner plates are all using the best materials with high hardness and high abrasion performance;
2. The aggregates elevator takes modular design with newest dust sealing structure;
3. Elevator applies double plate link chains design, which extends the elevator's service life and reduces maintain frequency.
4.Vibrating screens that apply world famous vibration motors are completely sealed; the screening mesh size could be designed according to client's special demands;
5.the hot aggregate bin is designed for two layers with larger capacity; it can improve the production efficiently;
6.The mixing tower is designed especially for container type, and convenient for fast erection and save shipping cost for client;

6.asphalt supply system

1. asphalt will be heated by conduction oil more quickly and evenly;

2. the asphalt tank capacity and numbers could be choose by customers based on local requirements.

7.filler supply system
1.filler storage bin is designed to store new filler and recycling filler separately and save space for plant;

2. Filler bins volume and number can be chosen by customers or make in local worksite.

8. Control system
1. The main electric parts will be applied with international famous SIMENS brand.
2. Control room is equipped with split-type air conditioner, aluminium alloy sliding windows, wood floor and so on;
3. All operations are integrated in one room, auto and semi-auto control makes it easy to operate.
4.The control panel and operation software could be displayed in English or other languages according to the client request.

3. Product main advantages

1. Modular design, compact structure
1. Aggregates elevator is integrated in the mixing tower, making it easy for installation, transportation and relocation;
2. The structure design of our asphalt plant fits container transportation standards, so it greatly reduces the transportation cost and risk, suitable for exportation;
3. Compared with side type product silo, the bottom type product silo makes the installation more convenient and shrinks the covering area. Also it reduces the failure rate because it doesn't need rail.
2. Environmental friendly, qualified for European standards
1. Adopts optimized dual dust collecting system (primary volute dust collector + Secondary baghouse collector). Efficient pulsating dust-cleaning design, advanced waste powder wet-processing system and negative-pressure system of the main building ensure that the dust emission is under 20mg/m³;
2. Aggregate conveyor is protected by dustproof cover to make the dust leakage at lowest level.
3. Efficient and beneficial drying system
1. Latest burning control method with higher precision of temperature control and better combustion effect perfectly reduces the fuel consumption rate. The blade of drying drum is optimized;
2. The drying system works concordantly with the dust collecting system with higher thermal efficiency.
4. Super mixing ability and stable performance
1. The mixer has powerful overload mixing ability, and its mixing performance is so stable that it vastly decreases the amount of unqualified products;
2. Special made mixing blades plus simple and efficient driving mode make the mixing more convenient, efficient and reliable;
3. Double horizontal shaft structure can mix the aggregates evenly and sufficiently;
4. Bitumen sprayer can make use of every bitumen drop by spraying them evenly, in order to save the cost.
5. More functional and reliable control system
1. Control system adopts both auto and semi-auto control methods. When the PC fails, it's handy to control it manually by simply pressing buttons;
2. To keep safety, the control room is equipped with monitoring system, so the operator can observe the working situation of each key component.
6. More precise and trustworthy weighing system
1. Adopts world famous weighing system, it's more stable and precise;
2. The accuracy error of aggregate weighing is below 0.5%, and the accuracy error Liaoyuan 400t/H 5000kg Lb5000 Asphalt Batch Mixing Plant

of bitumen and filler weighing is below 0.25%. Precise weighing guarantees the quality of final product, on the other hand, it saves the material cost for client.
7. Intelligent and simplified maintenance
1. Driving units adopt self-lubrication device, which saves labor and time cost;
2. Elevator uses double plate link chains design, which extends the elevator's service life, increases the stability, and reduces maintain frequency.
8. Safer and thoughtful facilities.
Maintenance catwalk and protective handrail are more thoughtfully designed to keep safe, for example, the handrail is made of plastics sprayed embossing steel pipes, so that it's easier to hold, and the foot plate employs hot galvanized grid plate which is anti-rust, anti-dust and anti-slip. Both of these details make the machinery more aesthetic.
9. Cost saving and benefit increasing
Super low fuel consumption, precise weighing system and durable quick-wear parts & wear-resistant parts, vastly reduces clients' cost and maximizes their benefit.